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melted a/c electrical connectors 66 Fleetwood

Started by scotth3886, July 13, 2020, 03:10:34 PM

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scotth3886

I don't know how long these a/c connectors pictured below have been like this, but I didn't notice until I pulled the carb off the other night.  66 Fleetwood has been converted by previous owner to 134 so blower has to run on high all of the time so it's, over time, partially melted the connectors.

Does anyone have any idea where I can find these connectors? 

Thanks

J. Gomez

Quote from: scotth3886 on July 13, 2020, 03:10:34 PM
I don't know how long these a/c connectors pictured below have been like this, but I didn't notice until I pulled the carb off the other night.  66 Fleetwood has been converted by previous owner to 134 so blower has to run on high all of the time so it's, over time, partially melted the connectors.

Does anyone have any idea where I can find these connectors? 

Thanks

Scott,

The terminals are called Packard 56 or GM Delphi 56 connectors, you can find them at most auto/electrical sites as;
Delcity.com
Waytekwire.com
Amazon.com
Terminalsupplyco.com

There are multiple of others and ones that specialized in classic/antique cars wiring that should also have these as well.

Good luck..!
J. Gomez
CLC #23082

scotth3886

Quote from: J. Gomez on July 13, 2020, 05:14:58 PM
Scott,

The terminals are called Packard 56 or GM Delphi 56 connectors, you can find them at most auto/electrical sites as;
Delcity.com
Waytekwire.com
Amazon.com
Terminalsupplyco.com

There are multiple of others and ones that specialized in classic/antique cars wiring that should also have these as well.

Good luck..!

Thank you.  Found them on ebay and got a bunch of them.

cadillactim

The master vacuum switch that connector is attached is/was pulling a lot of current and melted that connector. This is very common, but the switch may be melted some too. Look at where the wire terminals attach to the switch, does it looked melted in that area? If so, your switch may need replaced, as it will likely melt the replacement connector, and even quit working.

Tim
Tim Groves

fishnjim

I'd check the fuse for that circuit and make sure proper size/type.   This should not occur.

scotth3886

Quote from: cadillactim on July 14, 2020, 10:14:25 AM
The master vacuum switch that connector is attached is/was pulling a lot of current and melted that connector. This is very common, but the switch may be melted some too. Look at where the wire terminals attach to the switch, does it looked melted in that area? If so, your switch may need replaced, as it will likely melt the replacement connector, and even quit working.

Tim

I'll look again, but IIRC the switch terminal blades had some light corrosion on them, but didn't look melted.  Figured it was more that due to running 134 it was running at high blower speed just about all the time and doing so in the heat of Scottsdale. 

I wasn't really focusing on it as it was getting late at night and I was trying to get the situation with the carb to manifold gaskets, shim and spacer straightened around. 

scotth3886

#6
Quote from: fishnjim on July 14, 2020, 12:10:57 PM
I'd check the fuse for that circuit and make sure proper size/type.   This should not occur.

I have so many things on this car that shouldn't occur that I have to get to them as I can.  In the interim, I'm not using the HVAC. 

I've ordered replacement connectors and will dive into this when the connectors are here.

cadillactim

A lot of current goes through that switch. Over time the contacts inside start arcing, creating heat which causes things to melt. They added a relay in 66 to help with high speed blower, and in 68 put all heavy current through relay.

Tim
Tim Groves

scotth3886

Quote from: cadillactim on July 14, 2020, 09:19:34 PM
A lot of current goes through that switch. Over time the contacts inside start arcing, creating heat which causes things to melt. They added a relay in 66 to help with high speed blower, and in 68 put all heavy current through relay.

Tim

Should I replace the switch asap?  If so, what is the name of the switch and I'll start looking for it? 

scotth3886


scotth3886


cadillactim

That's it. Actually I sell them rebuilt for what you paid for a used one.

Tim
Tim Groves

scotth3886

Quote from: cadillactim on July 14, 2020, 11:21:06 PM
That's it. Actually I sell them rebuilt for what you paid for a used one.

Tim

I apologize.  I had no idea that you rebuild them.  I'd prefer to install one of your rebuilt ones than take a chance on a used one off of ebay.  Do you also sell the side by side connectors, which I've been unable to find.  I was just going to use two separate connectors to do the same.  I have a bunch on order, but none of them are quite like what's original and what's on there now.

"Cadillac Kid" Greg Surfas 15364

Then if you want an NOS switch they are gong for around $300.00 today.
Greg Surfas
Cadillac Kid-Greg Surfas
Director Modified Chapter CLC
CLC #15364
66 Coupe deVille (now gone to the UK)
72 Eldo Cpe  (now cruising the sands in Quatar)
73 Coupe deVille
75 Coupe deElegance
76 Coupe deVille
79 Coupe de ville with "Paris" (pick up) option and 472 motor
514 inch motor now in '73-

scotth3886

Quote from: "Cadillac Kid"  Greg Surfas 15364 on July 15, 2020, 10:01:37 AM
Then if you want an NOS switch they are gong for around $300.00 today.
Greg Surfas

Whatever it takes to not have an engine compartment fire or frankly, not melt the fusible link either.

cadillacmike68

Tim is the expert here.

I have a 68 which moves the high current off of the master (steamboat) switch and I haven't had a problem with my master switch.

The other connector, under the power servo; there could be excessive resistance in the power servo causing too much heat. You can and should clean the insides of the power servo,. This is where the resistors that lower the voltage to the blower fan are and if their traces are dirty, thee will be issues. you can get power serovs on fleabay, but yours should be able to be cleaned.
Regards,
"Cadillac" Mike

scotth3886

Quote from: cadillacmike68 on July 15, 2020, 08:24:10 PM
Tim is the expert here.

I have a 68 which moves the high current off of the master (steamboat) switch and I haven't had a problem with my master switch.

The other connector, under the power servo; there could be excessive resistance in the power servo causing too much heat. You can and should clean the insides of the power servo,. This is where the resistors that lower the voltage to the blower fan are and if their traces are dirty, thee will be issues. you can get power serovs on fleabay, but yours should be able to be cleaned.

Thanks.  Yeah, I have to attend to that too.  I'll ask more questions when I get a chance to do it. 

scotth3886

Btw, is there anywhere that sells the color coded vacuum hose?  I think all of mine is original and when I get into this, I'm sure I'm going to find some that needs replaced.  Or I'd probably replace it all if I could find it.